Advances in analysis of total uncertainties in a semi‐invasive residual stress measurement method

The ability to characterise residual stress distribution accurately and over different length scales, particularly deep into an engineering part, plays a significant role in assessing structural integrity. Two most commonly used techniques to measure residual stress fields deep into engineering components include neutron diffraction (ND) and deep‐hole drilling (DHD). As the measurements depend on several physical quantities, they are susceptible to error. The error or uncertainties may turn substantial and compromise the suitability of the results. Although noninvasive, the neutron diffraction technique is neither readily available nor portable and is limited to approximately 60‐mm‐thick specimen; errors associated with results become unacceptable at greater flight paths. Moreover, a mock‐up representing the engineering component is normally used in the ND technique. In contrast, the DHD technique is portable and measures residual stresses with high spatial resolution. An error propagation technique was applied to develop an error analysis procedure taking into consideration various stages of the DHD method and successfully applied to different DHD measurements. An essential feature comprising the effect of plasticity due to the creation of reference hole in the DHD procedure has not yet been taken into account in the error analysis procedure. This paper briefly describes how the uncertainties due to the creation of the initial reference hole can be determined. The effect of plasticity in the drilling procedure is quantified in this study. This error is combined with other sources of error and formulated to determine the total error. An incremental DHD technique was used to measure the complex triaxial residual stress field in an as‐welded circular disc, and the measured data were used to illustrate the total error using the error analysis method developed in the study.     

深孔爆破成井技术在三道庄钼矿的试验与应用研究

洛钼集团矿山公司三道庄矿区由于历史原因,露天开采境界地下内存在的采空区已危及矿山公司的正常安全生产,阻碍了洛钼集团可持续发展。为解决这一重大问题,经过充分调研和多方论证,认为深孔一次爆破成井技术是解决此类采空区难题唯一的经济上合理、技术可行、安全可靠的手段与途径。深孔爆破成井实现与采空区顶板的贯通,使采空区边岩稳定,顶岩暴露面积缩小,确保了采空区的稳定;保证了台阶正常推进。     

120m高钢筋混凝土烟囱爆破拆除

介绍了用定向控制爆破方法拆除吉化电石厂120m钢筋混凝土烟囱的经验。针对该烟囱下部有1个门和3个窗户的特殊结构,选择倒梯形爆破切口,以增强预留支撑面的强度。为防止烟囱落地产生震动和前冲,在倒塌的前方设置了减震带和阻冲挡土墙。文中同时还阐述了参数的选择与计算,以及爆破效果。文中总结的四点经验值得借鉴。     

Experimental and computational analysis of the coolant distribution considering the viscosity of the cutting fluid during machining with helical deep hole drills

An experimental analysis regarding the distribution of the cutting fluid is very difficult due to the inaccessibility of the contact zone within the bore hole. Therefore, suitable simulation models are necessary to evaluate new tool designs and optimize drilling processes. In this paper the coolant distribution during helical deep hole drilling is analyzed with high-speed microscopy. Micro particles are added to the cutting fluid circuit by a developed high-pressure mixing vessel. After the evaluation of suitable particle size, particle concentration and coolant pressure, a computational fluid dynamics (CFD) simulation is validated with the experimental results. The comparison shows a very good model quality with a marginal difference for the flow velocity of 1.57% between simulation and experiment. The simulation considers the kinematic viscosity of the fluid. The results show that the fluid velocity in the chip flutes is low compared to the fluid velocity at the exit of the coolant channels of the tool and drops even further between the guide chamfers. The flow velocity and the flow pressure directly at the cutting edge decrease to such an extent that the fluid cannot generate a sufficient cooling or lubrication. With the CFD simulation a deeper understanding of the behavior and interactions of the cutting fluid is achieved. Based on these results further research activities to improve the coolant supply can be carried out with great potential to evaluate new tool geometries and optimize the machining process.The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-021-00383-w     

分段中深孔采矿法切割槽及底部出矿结构设计优化

间柱采场用分段中深孔嗣后充填采矿法回采，为利用中深孔爆破形成切割槽及底部桃形体出矿结构，优化切割天井位置，以溜矿口上方的桃形体作为安全隔柱，利用溜矿口空间作为底部拉槽的凿岩和装药空间；采用平行中深孔和扇形中深孔相结合的方式进行布眼，爆破形成切割槽和底部桃形体出矿结构，避免了采用人工浅孔爆破施工的安全风险,切割槽爆破到位，底部桃形体出矿结构成型良好且稳固安全，该技术已在全矿推广应用。     

电气化铁路既有线深路堑扩堑石方控制爆破

介绍电气化铁路既有线无隔墙台阶爆破扩堑方法。沿既有线方向设置低台阶 ,边界处布置光爆孔 ,采用“同列同段和列间微差”的起爆网路。采用自制的“炮被”和架设“钢管排架”阻挡飞石、滚石和滑石 ,确保了既有线的安全。文中还概述了“炮被”和“钢管排架”的制做以及作者的认识和体会。     

交流阻抗法在凝汽器黄铜管腐蚀研究中的应用

探讨交流阻抗法研究凝汽器黄铜管在循环冷却水系统中的腐蚀问题.采用热电厂实际使用的黄铜管制作管状传感器,利用交流阻抗法在同种材料三电极体系电解池中测量传感器的电化学阻抗谱,并与经典三电极体系电解池下的数值作比较.结果表明,实验室数据与现场测试数据基本吻合,交流阻抗法可以提供凝汽器黄铜管在循环冷却水系统中的年腐蚀速率和极化电阻,帮助现场工作人员及时了解凝汽器黄铜管的腐蚀状况.交流阻抗法可以有效地评定黄铜管的耐腐蚀性能,为现场腐蚀监测,进而指导生产提供了有益信息.     

气体间隔装药技术在边坡控制爆破中的研究

针对弓长岭露天矿西端帮固定坑线(公路)下残存有较大规模磁铁矿体的现状，为保证其充分合理回收，研究采用气体间隔装药技术来实施爆破。气体间隔装药的药柱爆炸后产生爆轰波压力或压应力效应，空气间隔柱的存在会有效降低爆轰波的初始压力，使药柱两端的空气间隔段过粉碎现象减少，爆破作用时间延长，从而保护边坡。     

10710工作面灰岩探查孔出现问题分析

针对10710工作面机巷施工灰岩探查孔过程中出现的问题,从底板岩层应力分布状态方面分析,寻找钻孔变形的原因,提出防治措施,避免类似事故发生。     

用潜孔钻处理岩墙根底的实践

本文介绍了永平铜矿露采深孔台阶爆破后出现岩墙、根底的产生原因、处理方法和在实际处理过程中所要注意的问题。